WPC Co Extrusion Decking

WPC Co-Extruded Floor (WPC Co Extrusion Decking): Double-Layer Protective Outdoor Flooring Solution, Dual Advantages of Durability and Aesthetics

In outdoor flooring design, the balance between "wear resistance and durability" and "visual texture" has always been a core demand. Traditional outdoor flooring is difficult to adapt to high-frequency use scenarios such as courtyards, terraces, swimming pool surroundings, and scenic boardwalks for a long time—either due to fragile surfaces (e.g., ordinary solid wood flooring is prone to wear and cracking) or poor weather resistance (e.g., ordinary flooring is prone to fading and stain penetration). The WPC Co-Extruded Floor (WPC Co Extrusion Decking) breaks through with "double-layer co-extrusion technology", adopting a structure of "30% high-density wear-resistant co-extruded surface layer (containing anti-UV agents, wear-resistant particles, and anti-fouling factors) + 70% wood-plastic base layer (60% recycled hardwood fibers, 30% food-grade HDPE, 10% composite functional additives)", made through high-temperature co-extrusion and cold-pressing setting processes. It not only has the protective properties of "scratch resistance, anti-penetration, and sun resistance" on the surface, but also retains the advantages of "wood texture and comfortable foot feel" of the base layer, perfectly adapting to outdoor flooring scenarios that require both durability and aesthetics, such as family courtyards, commercial terraces, scenic trails, and swimming pool waterfront platforms.

Core Advantages: Floor-Specific Breakthroughs Brought by Double-Layer Co-Extrusion Technology

Focusing on the "high-frequency use needs of outdoor flooring",WPC Co Extrusion Decking differ from the "protective isolation" function of fence products, focusing on three core advantages: "surface protection, base stability, and scenario adaptation":

✅ ​​​​​​​Double-Layer Co-Extrusion Structure · Super Strong Surface Protection

The surface layer is made of high-density PVC co-extruded material, integrated with 20% wear-resistant particles (hardness up to Shore D75), which can resist scratches from heavy objects such as high heels, furniture legs, and outdoor tools (500g steel brush rubs back and forth 500 times without obvious scratches), far better than ordinary flooring (traces appear after 300 rubs); at the same time, anti-fouling factors are added, reducing the liquid penetration rate by 95%—after spilling coffee, juice, oil stains, etc., it can be cleaned by wiping with a damp cloth without residual stains; the anti-UV agent content reaches 3%, with UV resistance level UV50+, and the color fading rate is ≤1.2% in 5 years under 40℃ high-temperature exposure, solving the pain points of traditional outdoor flooring such as "easy to get dirty, easy to fade, and easy to wear"

✅ ​​​​​​​Stable Base Structure · Balancing Foot Feel and Load-Bearing

The base wood-plastic substrate adopts an optimized ratio of "wood fiber + HDPE", with the fiber length controlled at 3-5mm to ensure the substrate's toughness (bending strength up to 18MPa), providing a soft foot feel without stiffness, avoiding the "cold and hard" problem of ordinary stone flooring; at the same time, the substrate density reaches 1.1g/cm³, with a single-point load-bearing capacity ≥500kg/m², which can bear heavy objects such as outdoor dining tables and chairs, and sun umbrella bases, without deformation or collapse after long-term use; the substrate water absorption rate is only 0.08%, with no mildew or expansion in humid environments (e.g., around swimming pools, rainy season courtyards), solving the hidden danger of "moisture deformation" of traditional solid wood flooring.

✅ ​​​​​​​Locking Fast Installation · Flexible Flooring Adaptation

Adopting a "tongue-and-groove locking structure", no glue splicing is required—single floor boards can be quickly installed by "tapping and buckling", and 2 people can install 80-100㎡ per day, with an installation efficiency 3 times higher than that of traditional solid wood flooring; the locking engagement depth reaches 5mm, and the gap after splicing is ≤0.2mm, which can effectively prevent water from seeping into the base layer through the gap; it supports "linear paving", "diagonal paving", and "patterned paving" (e.g., herringbone pattern, square splicing), adapting to different flooring shapes (rectangular courtyards, irregular terraces, circular waterfront platforms); the flooring is highly cuttable, which can be cut with an ordinary woodworking saw, adapting to irregular edges (e.g., step edges, flower bed surroundings) without professional processing equipment.

✅ ​​​​​​​All-Environment Weather Resistance · Long-Term Durability in Multi-Scenarios

After extreme temperature testing from -35℃ to 60℃, the flooring has no cracking, embrittlement, or softening, adapting to cold northern and high-temperature southern environments; the salt spray resistance reaches 1000h (complying with ASTM B117 standard), which can be used for terraces and waterfront platforms in coastal areas, without surface peeling caused by salt spray corrosion; the mildew resistance level reaches Grade 0 (GB/T 1741 standard), with no mildew growth in dark and humid scenarios such as underground garage entrances and scenic understory trails; the service life is up to 30 years, with no need for painting or waxing maintenance during the period, and the maintenance cost is only 1/10 of that of traditional solid wood flooring.

Full-Dimension Customization Services: Exclusive Adaptation from Flooring Needs to Aesthetics

WPC Co Extrusion Decking provides OEM, ODM and personalized customization services. Aiming at the special needs of outdoor flooring, the customization dimensions cover "structural performance, appearance design, and size adaptation" to meet the needs of different customers:

✅ ​​​​​​​OEM Service · Standardized Bulk Production

Accept OEM orders from domestic and foreign brands, and core parameters can be customized: surface thickness (1.0-1.5mm), wear-resistant particle content (15%-25%), locking type (tongue-and-groove lock/double lock), substrate density (1.0-1.2g/cm³). Customized packaging (printing brand logos and flooring installation guides) is supported. Full-process tracking of "production-quality inspection-logistics" is provided, suitable for bulk procurement by building material distributors and landscape engineering companies;

✅ ​​​​​​​ODM Service · Flooring Scenario-Exclusive Solutions

For customers without design solutions, one-stop ODM services are provided: the professional team first conducts "flooring scenario research" (e.g., usage frequency, environmental humidity, style positioning), then outputs 3D paving renderings, structural performance parameter tables, and cost budgets. Exclusive solutions can be designed (e.g., "high-wear surface + anti-slip texture" for high-frequency scenic trails, "anti-fouling surface + water-repellent structure" for swimming pool waterfront platforms). For example, "salt spray-resistant co-extruded flooring" is designed for coastal hotels, and "anti-slip and anti-scratch co-extruded flooring" is designed for children's playgrounds.

Authoritative Certifications: Floor-Specific Testing to Ensure Durability and Safety

Targeting the characteristics of "high-frequency stepping and complex environment" of outdoor flooring, WPC Co Extrusion Decking has passed exclusive certifications for domestic and foreign flooring building materials, covering core indicators such as wear resistance, weather resistance, and environmental protection, ensuring stable performance during long-term use:

International Certifications: ISO 9001 Quality Management System Certification, ISO 14001 Environmental Management System Certification, EU CE Certification (EN 14041:2017 Standard for Outdoor Wood-Plastic Flooring), American ASTM D3206-20 Standard for Wear Resistance of Polyvinyl Chloride Flooring Certification (wear loss ≤0.08g/100 turns), SGS "Salt Spray Corrosion Resistance" Certification (no surface peeling after 1000h salt spray test), SGS "Anti-Mildew" Certification (Grade 0 mildew growth, complying with ASTM G21 standard), FSC 100% Forest Sustainability Certification (compliant wood fiber source, no illegal logging risk)

Standardized Installation Guide: Floor-Specific Quick Installation Process, Paving Completed in 6 Steps

Targeting the characteristics of outdoor flooring such as "high flatness requirements and adaptation to different terrains", WPC Co Extrusion Decking adopts "locking fast installation + floor pretreatment" design, no professional construction team is required, and ordinary personnel can operate after simple training. The steps are as follows:

• Before fixing the joist, make sure the ground is clean and fat. Punching holes in the installation area with an impact drill. Knock the expansion pipe into the holes and make sure it is tight enough and will not be exposed.
• Take expansion pipes as the center line and lay joists on the line. Drill corresponding holes in the joist and fix the screws into the expansion pipes through the holes.
• Put the first decking board on the vertical way of a joist, and fasten the first decking board by screw(PS: do not use clips) outside the decking. The position and directions should be accurate and guaranteed to be the reference for the following decks.
• The first deck should be fastened directly by a screw instead of clips. Place the clip&screw in the right position and screw it. Insert the second decking board into the clips, then repeat this process.
• Two joists are needed for each deck at the juncture. In case of the deformation caused by temperature change, the joist should not be too tightly connected. We recommend a 3cm distance between two joists.
• Fasten the external sides of the last decking the same way as the first, and uninstall the end cover and decoration cover if necessary.

Conclusion: A New Durable Aesthetic Choice for Outdoor Flooring

With "double-layer co-extrusion technology" as the core, WPC Co-Extruded Floor (WPC Co Extrusion Decking) breaks the limitations of traditional outdoor flooring—"wear resistance and aesthetics cannot be both achieved, and durability and easy maintenance are contradictory". Through the combination of super strong surface protection and stable base structure, it not only meets the high-frequency use needs of scenarios such as courtyards, terraces, and scenic trails, but also adapts to diverse outdoor aesthetic styles with 8 scenario-based color schemes and flexible customization solutions.From standardized mass production to ODM exclusive design, from authoritative certifications to convenient installation processes, Durable-fences provides a one-stop solution of "reliable performance, aesthetically pleasing, and controllable cost" for outdoor flooring.

FAQ

1.Is this decking suitable for coastal areas with saltwater exposure?

Absolutely! The co-extruded layer resists saltwater corrosion and humidity, making it ideal for marinas and beachfronts.

2.Can I get region-specific certifications for my market?

Yes. We provide CE, FSC, and ISO certifications, with options for LEED or CARB compliance upon request.

3.How does it handle extreme temperature changes?

The thermal-stable core prevents warping, even in freeze-thaw cycles or desert heat.

Contact Us

📧 Email: info@durable-fences.com

📞 Phone: +86 18066962697

💬 WhatsApp: +86 18066962697

🟢 WeChat: +86 18066962697

Choosing WPC Co-Extruded Floor (WPC Co Extrusion Decking) ​​​​​​​ is not only choosing a flooring material, but also choosing an outdoor lifestyle of "long-term durability and no frequent maintenance", allowing every outdoor space to balance practicality and aesthetics, and maintain an ideal state for a long time.